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2501 RT 73 South, Cinnaminson, NJ 08077

Allison 3000/4000 Series Installation Checklist

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Allison 3000/4000 Series Installation Checklist

DT#45489

Cooler Lines & Air Hose

Confirm there are no leaks
Confirm tightness of all connections
Confirm correct routing of all lines

Throttle Sensor

Confirm proper adjustment
Confirm proper routing of cable and harness

Driveline

Confirm proper indexing of universal joints
Confirm drive shaft angles are within recommendations
Check for excessive driveline backlash
Ensure slip and universal joints are lubricated

Hydraulic System

Confirm usage of recommended fluid – TransSynd™ or DEXRON-III
Ensure dipstick is properly calibrated
Confirm tightness of fill tube cap
Confirm tightness of fill tube
Confirm breather is clean and free of restrictions
During operation, inspect for fluid leaks

Instruments & Electrical Components

Confirm proper and functional wiring and electrical connections
Inspect instruments, gauges and lights to ensure proper function
Confirm shift selector display is on and “CHECK TRANS” light is off
Confirm proper function of fluid temperature gauge

Power Takeoff (PTO) if installed

Confirm controls are connected and functional
Confirm correct coupling to driven equipment
Confirm transmission lube line is properly routed and connected if applicable